In Part 1 of this blog post, we highlighted two of the most commonly used insulations in the U.S.– XPS board and closed-cell polyurethane spray foam – and noted that they are produced with blowing agents (HFC-based) that are putting more carbon into the air during construction than they save during building operation for many decades. We left you with a question: if we don’t use these insulations, how can we make up for the loss of the helpful qualities that has made us dependent on them?
One part of the answer comes from the development of new materials. In Europe over the last decade, Honeywell developed a new blowing agent, a hydro-fluoro olefin (HFO), which claims a global warming potential (GWP) of less than one, which is less than that of carbon dioxide. First in Europe, and now in the U.S., manufacturers such as Demilec and Carlisle are coming to market with a closed-cell polyurethane spray foam that uses this blowing agent instead of the HFCs that carry a GWP of well over 1,000. These spray foams have a slightly better R-value than their high-carbon predecessors, and otherwise have the same qualities that make them useful in multiple contexts – air/vapor barrier capability, conformance to irregularities and penetrations, etc. However, they also have many of the same downsides – high flammability, potential (and not completely understood) off-gassing post-application, and the basic fact that they are petroleum products.